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Technique

Dry-Mix Applications

The dry-mix method involves placing the dry shotcrete cement into a hopper and then conveying it pneumatically through a hose to the nozzle. The nozzle operator then controls the correct addition of water before the mixture hits the receiving surface. This requires a skilled nozzleman, especially in the case of thick or heavily reinforced sections. Advantages of the dry-mix process are that the water content can be adjusted instantaneously, allowing more effective placement in overhead and vertical applications without using accelerators. The dry-mix process is useful in repair applications when frequent stops are necessary and the dry material is easily discharged from the hose. Gunite was originally a trademarked name that specifically referred to the dry-mix pneumatic cement application process.

Dry-Mix Applications

technique

The dry-mix method involves placing the dry shotcrete cement into a hopper and then conveying it pneumatically through a hose to the nozzle. The nozzle operator then controls the correct addition of water before the mixture hits the receiving surface. This requires a skilled nozzleman, especially in the case of thick or heavily reinforced sections. Advantages of the dry-mix process are that the water content can be adjusted instantaneously, allowing more effective placement in overhead and vertical applications without using accelerators. The dry-mix process is useful in repair applications when frequent stops are necessary and the dry material is easily discharged from the hose. Gunite was originally a trademarked name that specifically referred to the dry-mix pneumatic cement application process.

Where this technique is applied

  • Silo Construction
  • Reservoir Construction
  • Silo Repairs
  • Silo Linings
  • Box cuts
  • Portal Linings
  • Attenuation Dam Lining
  • Stormwater Channels
  • Water Retaining Structures
  • Reservoir Lining
  • Channels
  • Lateral Support
  • Retaining Walls
  • Concrete Repairs
  • Erosion Protection
  • Temporary Support
  • Permanent Support
  • Waterproofing
  • Shotcrete Inflatable Formwork
  • Dome Construction
  • Low-Cost Housing
  • Architectural Shotcrete
  • Security Fencing
  • Penetron Admix
  • Pre-bagged Supply
  • Pool Construction
  • Skateparks
  • Rock Art
  • Ponds

Specialist equipment

Rockcreter 65 Var;

>425CFM Compressor;

Recent projects

Sprayed Concrete

Saldanha Substation N

The project includes the construction of a contiguous CFA piled lateral support wall including primary soft piles, reinforced hard piles, Titan soil anchors, reinforced shotcrete facing, and staged excavation to stabilise the substation excavation.
P002 saldanha substation n aerial site overview

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